Tube Settler

JUNTAl: Your Professional Tube Settler Manufacturer!

Hangzhou Juntai was founded in 2013, with a dedicated manufacturing facility established in Anhui Province under the name Anhui Juntai Technology Co., Ltd. Located in Anqing City, our factory has rapidly grown into a recognized leader in the water treatment industry. The company's main products include tube settler, disc diffuser, tube diffuser, sludge dewatering machine, bio block, etc.

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Why Choose Us?

Rich Experience

With over 20 years of industry experience, our team of professional environmental engineers is committed to developing innovative and high-quality solutions that are customized to meet the specific needs of our clients.

Advanced Equipment

We are a production-oriented factory, and advanced equipment is the basis for quality assurance. Try to use the control of the device to reduce the chance of human error. Use equipment to improve production efficiency and reduce labor intensity.

Professional service

Professionalism is key. We have a team of experts who know the ins and outs of water treatment. They can give you the best advice and support, making sure you get the most out of our products. Good service means better solutions for you.

Customized Services

At JUNTAI, we don't just supply MBBR media-we engineer customized biofilm ecosystems to maximize efficiency in your wastewater treatment systems. From concept to completion, our expertise ensures every detail aligns with your project's unique challenges and goals.

Benefits of Tube Settler

High surface area

The unique design of tube settlers provides a larger surface area for particle settling compared to conventional sedimentation tanks, leading to improved clarification efficiency.

Compact footprint

By utilizing inclined tubes, tube settlers achieve higher settling rates while occupying less space, making them ideal for retrofitting existing treatment plants or implementing in constrained areas.

Low maintenance

Constructed from lightweight PVC materials, tube settlers are easy to install and require minimal maintenance, reducing operational costs and downtime.

Scalability

Tube settlers can be easily scaled up or down to accommodate varying flow rates and treatment capacities, offering flexibility in plant design and operation.

Product Parameters

Model	A (mm)	B (mm)	C (mm)	D (mm)	Weight/PC	Material	Service Life	Surface Area (m²/m³)	Gravity (g/cm³)
D35	40 mm	20 mm	<20 mm	φ35 mm	/	PP + UV	5-10 Years	>95m2/m3	0.92g/cm3
D50	60 mm	28 mm	<30 mm	φ50 mm	/	PP + UV	5-10 Years	>95m2/m3	0.92g/cm3
D80	80 mm	35 mm	<45 mm	φ80 mm	/	PP + UV	5-10 Years	>95m2/m3	0.92g/cm3

Application of Tube Settler

Drinking water treatment

Enhancing the sedimentation process to produce clear and safe drinking water.

Wastewater treatment

Improving the removal of suspended solids in primary and secondary treatment stages.

Industrial water treatment

Treating process water in industries such as mining, food and beverage, and pharmaceuticals.

Stormwater management

Reducing the sediment load in stormwater runoff before it enters natural water bodies.

Packaging and Shipping

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FAQ

Q: How does a tube settler work?

A: It works by providing a large surface area for the suspended solids to settle. As the water or wastewater flows through the tubes, the solids are encouraged to settle on the walls and bottom of the tubes due to the reduced velocity and laminar flow conditions within the tubes.

Q: What are the main components of a tube settler?

A: The main components include the tube modules (the actual tubes), a support structure to hold the tubes in place, inlet and outlet ports for the liquid to enter and exit, and sometimes a baffle system to distribute the flow evenly.

Q: What types of materials are tube settlers made of?

A: They are commonly made of plastic (such as PVC) which is lightweight, corrosion - resistant, and cost - effective. However, some tube settlers may also be made of fiberglass or other suitable materials.

Q: What is the typical size range of tube settlers?

A: Tube diameters can range from a few centimeters (e.g., 2 - 5 cm) and the overall length and width of the tube settler assembly can vary greatly depending on the flow capacity requirements, but can be several meters long and wide.

Q: How is the flow rate determined for a tube settler?

A: The flow rate is determined based on factors such as the diameter and length of the tubes, the number of tubes, the settling characteristics of the solids in the liquid, and the desired level of treatment. It is typically calculated using empirical equations and pilot - scale testing.

Q: Can tube settlers be used for both potable water and wastewater treatment?

A: Yes, they can be used in both applications. In potable water treatment, they are used to remove remaining suspended solids after coagulation and flocculation. In wastewater treatment, they help in reducing the suspended solids content before further treatment or discharge.

Q: How do you clean a tube settler?

A: Cleaning can be done by backwashing, which involves reversing the flow of water through the tubes to dislodge and remove the settled solids. In some cases, chemical cleaning may also be required if there are stubborn deposits.

Q: How do you install a tube settler?

A: Installation typically involves mounting the tube settler on a suitable support structure at the appropriate elevation in the treatment plant. The inlet and outlet connections need to be properly made to ensure a smooth flow of liquid, and the tubes should be level to avoid uneven flow distribution.

Q: What is the expected lifespan of a tube settler?

A: With proper maintenance, a tube settler made of plastic can last for 10 - 20 years or more. However, factors such as the quality of the materials, the operating conditions (e.g., exposure to corrosive substances), and the frequency of cleaning can affect its lifespan.

Q: Can tube settlers be customized for different applications?

A: Yes, they can be customized in terms of the number of tubes, the shape and size of the tubes, and the overall configuration to meet the specific requirements of different water or wastewater treatment applications.

We're professional tube settler manufacturers in China, specialized in providing high quality products and service. We warmly welcome you to buy high-grade tube settler made in China here from our factory.

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